Von Duprin 99 Series exit devices are renowned for their security, durability, and reliability. Designed with innovative features like the Outdoor Defense option and the cost-effective 70 Series, they provide superior functionality and customizable solutions for various commercial applications, ensuring enhanced safety and compliance with industry standards.
1.1. Overview of Von Duprin 99 Series
The Von Duprin 99 Series is a premium line of exit devices designed for commercial applications, offering exceptional security and durability. Engineered for outdoor environments, this series features the innovative Outdoor Defense option, which protects internal components from moisture and temperature variations. It is part of Allegion US’s commitment to providing advanced security solutions. The 99 Series includes panic bars, electric strikes, and trim products, ensuring reliable performance in high-traffic areas. With a focus on customer-centric innovation, Von Duprin’s 99 Series is tailored for durability and ease of use, making it a trusted choice for commercial door hardware needs. Its robust construction and customizable options ensure it meets diverse application requirements while maintaining superior functionality and aesthetic appeal.
1.2. Key Features and Benefits
The Von Duprin 99 Series offers exceptional durability and security, making it ideal for commercial applications. Its key features include the Outdoor Defense option, which safeguards against moisture and temperature variations, ensuring reliable performance in outdoor environments. The series is engineered with heavy-duty construction and advanced security components, providing long-lasting functionality. Key benefits include ANSI A156.3 Grade 1 certification, ensuring superior quality and reliability. The 99 Series also offers customizable solutions, allowing it to meet diverse application needs while maintaining aesthetic appeal. With its robust design and innovative features, the Von Duprin 99 Series delivers enhanced security and durability, making it a trusted choice for commercial door hardware. Its performance and adaptability ensure compliance with industry standards and provide peace of mind for facility managers and users alike.
Tools and Materials Required
Essential tools include screwdrivers, drill bits, and measuring tape. Materials needed are screws, strike plates, electric strikes, and power supplies for proper installation and functionality.
2.1. List of Necessary Tools
To install Von Duprin 99 Series exit devices, you’ll need a screwdriver set, including both flathead and Phillips-head options, a drill with bits, and a tape measure for accurate placement. A level, either bubble or laser, ensures proper alignment. Prying tools like a utility knife or small pry bar may be useful for removing old hardware. Wrenches or pliers can help tighten components. Safety glasses and gloves are recommended for protection. Additionally, specialized tools, such as an adjustment wrench for fine-tuning the latch bolt, may be provided by the manufacturer. Having these tools on hand will facilitate a smooth and successful installation process.
2.2. Additional Materials Needed
Beyond tools, you’ll need specific materials like Von Duprin 99 Series exit device trim, strike plates, and electric strike components. Ensure you have the correct power supply and relay for electrical connections. Door handles or push bars in matching finishes are essential for functionality and aesthetics. Weatherstripping and door sweeps may be necessary to ensure proper sealing. Adhesive products, such as silicone sealant, can prevent moisture intrusion. Fasteners like screws, bolts, and nuts should be compatible with your door material. Alarm kits may be required for added security features. Verify all components are included in the kit or purchase them separately to avoid delays. Proper materials ensure a secure, reliable, and code-compliant installation of your Von Duprin 99 Series exit device.
Door Preparation
Properly measure and align the door to ensure a precise fit for the Von Duprin 99 Series exit device, ensuring it is level and securely mounted.
3.1. Measuring the Door for Proper Fit
Accurate door measurements are crucial for a seamless Von Duprin 99 Series installation. Measure the door’s width, height, and stile width to determine the correct hardware size. For single doors, ensure the stile is wide enough to accommodate the exit device. Double doors require precise alignment between both leaves. Check the door thickness to confirm compatibility with the device’s mounting requirements. For narrow stiles, consider the Von Duprin 55 Series, while the 99 Series suits standard or wider stiles. Measure the backset (distance from the door edge to the lock’s center) to ensure proper latch alignment. Incorrect measurements can lead to misalignment or poor functionality, so double-check all dimensions before proceeding.
3.2. Ensuring Door Alignment and Leveling
Proper door alignment and leveling are essential for the Von Duprin 99 Series exit device to function correctly. Begin by verifying that the door is evenly aligned with the frame. Use a carpenter’s level to ensure the door is plumb and level. Check the vertical alignment of the door edges and the horizontal alignment of the header and threshold. Misalignment can cause improper latch engagement or strike plate misalignment. If necessary, adjust the door hinges or use shims to achieve proper leveling. Ensure the door swings smoothly without binding, as this can affect the exit device’s performance. Finally, confirm that the door aligns with the strike plate location to ensure proper latch operation. Proper alignment ensures secure and reliable functionality of the Von Duprin 99 Series exit device.
Installation Process
The Von Duprin 99 Series installation involves mounting the exit device, installing the strike plate, and connecting electrical components. Follow manufacturer instructions for secure and durable functionality.
4.1. Mounting the Exit Device
Mounting the Von Duprin 99 Series exit device begins with ensuring the door is properly prepared and aligned. Position the exit device on the door, aligning the push bar with the door’s center. Use the provided templates to mark screw holes for accurate placement. Secure the device using the recommended screws, ensuring a tight fit. For double doors, align the vertical rods or concealed mechanisms to ensure proper operation. Tighten all fasteners firmly but avoid over-tightening, which could damage the hardware. If using the Outdoor Defense option, ensure weather-resistant components are correctly installed to protect against moisture and temperature variations. Double-check the alignment and operation before proceeding to the next steps. Proper mounting ensures reliable functionality and longevity of the exit device. Always follow the manufacturer’s guidelines for secure installation.
4.2. Installing the Strike Plate
Installing the strike plate for the Von Duprin 99 Series exit device is crucial for proper door operation. Locate the strike plate on the door frame, aligning it with the latch bolt or vertical rod. Use the template provided to mark the screw holes accurately. Drill pilot holes if necessary to avoid splitting the frame. Secure the strike plate using the supplied screws, ensuring it is flush with the frame surface. For optimal functionality, ensure the strike plate is aligned with the exit device’s latch bolt. If using an electric strike, connect it according to the wiring diagram. Test the door’s operation to ensure smooth engagement. Proper alignment and secure installation of the strike plate are essential for the durability and reliability of the exit device. Follow the manufacturer’s instructions for precise installation to prevent malfunctions.
4.3. Connecting the Electric Strike
Connecting the electric strike for the Von Duprin 99 Series requires careful attention to wiring and alignment. Begin by mounting the electric strike to the door frame, ensuring it aligns with the latch bolt. Refer to the wiring diagram provided with the device to connect the wires correctly to the power supply. Secure all connections tightly to prevent loose wiring. If using a fail-safe or fail-secure configuration, ensure the wiring matches the desired operation. Test the strike by applying power and checking its response to the latch bolt. Proper connection ensures smooth operation and security. Always follow manufacturer guidelines for wiring configurations to avoid damage or malfunction. Verify the strike’s alignment with the latch bolt for optimal performance. Correct installation is critical for reliable functionality and safety compliance.
4.4. Wiring the Device
Wiring the Von Duprin 99 Series exit device involves connecting the power supply, sensors, and control components. Begin by referencing the provided wiring diagram to identify the correct terminals for each wire. Connect the power supply to the appropriate voltage (typically 12V or 24V DC) and ensure all wires are securely attached to avoid loose connections. For fail-safe or fail-secure configurations, follow the manufacturer’s guidelines to set up the wiring correctly. Ground the device to prevent electrical interference. After wiring, test the device by applying power and verifying its operation. Proper wiring ensures reliable functionality and safety compliance. Always follow the manufacturer’s instructions for specific configurations and voltage requirements to avoid malfunctions. Ensure all connections are tightly secured and insulated to prevent short circuits. Regularly inspect the wiring for wear or damage to maintain optimal performance.
4.5. Final Assembly and Testing
After completing the installation, proceed to the final assembly and testing phase. Ensure all components are securely fastened and properly aligned. Reattach any decorative trim or covers. Test the exit device by activating the push bar to confirm smooth operation and proper latch bolt retraction. Check the electric strike’s functionality by opening and closing the door multiple times. Verify that the device meets all safety standards and operational requirements. Ensure the door closes securely and the latch engages correctly. Test any additional features, such as delayed egress or alarm systems, to ensure they function as intended. Make any necessary adjustments to the strike plate or latch bolt for optimal performance. Finally, inspect the entire assembly for any loose connections or wear and tear, ensuring long-term reliability and safety compliance.
Adjustments and Fine-Tuning
Adjustments and fine-tuning ensure optimal performance of the Von Duprin 99 Series exit device. Key areas include the latch bolt alignment and strike plate positioning for smooth operation and security.
5.1. Adjusting the Latch Bolt
Adjusting the latch bolt on the Von Duprin 99 Series exit device ensures proper door alignment and smooth operation. Begin by loosening the latch bolt screws using an Allen wrench. Carefully slide the bolt up or down to align it with the strike plate, ensuring it seats correctly. Once aligned, tighten the screws firmly to secure the bolt in place. Proper adjustment prevents excessive wear and ensures the door closes securely. Regular checks and adjustments maintain reliability and longevity of the exit device, aligning with Von Duprin’s commitment to durability and security in various commercial applications.
5.2. Setting the Proper Strike Alignment
Proper strike alignment is critical for the smooth operation of the Von Duprin 99 Series exit device. Start by ensuring the strike plate is securely fastened to the door frame. Next, check the alignment of the latch bolt with the strike plate by observing how the bolt engages when the door is closed. If misaligned, loosen the strike plate screws using an Allen wrench. Gently shift the strike plate up, down, or sideways to achieve proper alignment. Once aligned, tighten the screws firmly to hold the strike in place. Misalignment can cause uneven wear or failure to latch securely, so precise adjustment is essential. Regular checks and adjustments ensure optimal performance and maintain the device’s reliability and security features, key to Von Duprin’s reputation for durability and functionality in commercial settings.
Troubleshooting Common Issues
Identify and resolve common issues like device malfunction, strike misalignment, or wiring problems. Check for environmental factors affecting outdoor setups and ensure proper alignment and connections.
6.1. Device Not Functioning Properly
If the Von Duprin 99 Series exit device fails to function, first check for environmental factors like moisture or temperature variations, which can impact outdoor installations. Ensure the strike plate is properly aligned and securely fastened, as misalignment is a common issue. Verify that all electrical connections, including the wiring to the electric strike, are secure and undamaged. If the device is part of a remote monitoring system, ensure the remote undogging feature is not interfering. Additionally, inspect the latch bolt for obstructions or wear. If issues persist, consider using the Von Duprin RU retrofit kit for enhanced functionality. Always refer to the installation manual or contact technical support for further assistance.
6.2. Strike Plate Malalignment
Strike plate malalignment is a common issue that can prevent the Von Duprin 99 Series exit device from functioning correctly. If the strike plate is not properly aligned with the latch bolt, the door may not close securely or the exit device may not activate. To diagnose this, visually inspect the strike plate and latch bolt for proper alignment. If misaligned, loosen the screws on the strike plate and adjust it until it aligns correctly with the latch bolt. Ensure the strike plate is securely fastened after adjustment. Environmental factors like moisture or temperature variations, especially in outdoor installations, can exacerbate this issue. Consider using the Von Duprin Outdoor Defense option or RU retrofit kit for enhanced durability and alignment stability. Regular inspections and adjustments are crucial to maintain proper functionality and security.
Maintenance and Care
Regularly clean and lubricate Von Duprin 99 Series components to ensure smooth operation. Inspect for wear and tear, especially in outdoor environments, and replace damaged parts promptly.
7.1. Regular Cleaning and Lubrication
Regular cleaning and lubrication are essential to maintain the functionality of Von Duprin 99 Series exit devices. Use a soft cloth to wipe down the exterior, removing dirt and grime that may accumulate. Inspect and clean the latch bolt and strike plate regularly to ensure proper alignment and smooth operation. Apply a high-quality silicone-based lubricant to moving parts, such as hinges and springs, to reduce friction and wear. Avoid using harsh chemicals or abrasive materials that could damage the finish or internal components. For devices in outdoor environments, pay extra attention to areas exposed to moisture or extreme temperatures. Lubricate more frequently in harsh conditions to prevent corrosion and ensure reliable performance year-round. Regular maintenance will extend the lifespan of your Von Duprin exit device and guarantee optimal security and durability.
7.2. Inspecting for Wear and Tear
Regular inspections are crucial to identify wear and tear on Von Duprin 99 Series exit devices. Check the latch bolt, strike plate, and other moving parts for signs of excessive wear or damage. Look for rust, corrosion, or dents that could compromise functionality. Inspect the finish for scratches or fading, which may indicate exposure to harsh environmental conditions. Ensure all screws and fasteners are secure and tighten any loose components. Examine the exit bar and touch pad for proper alignment and smooth operation. If any damage or wear is detected, address it promptly to maintain the device’s performance and security. Use authorized Von Duprin replacement parts to ensure compatibility and reliability. Document your findings and schedule regular inspections to prevent minor issues from escalating into major problems. Proper maintenance ensures the device continues to meet safety and security standards effectively.
The Von Duprin 99 Series exit devices are engineered for exceptional security, durability, and reliability, making them a top choice for commercial applications. With innovative options like the Outdoor Defense feature and the cost-effective 70 Series, these devices provide robust solutions for various environments. Proper installation, regular maintenance, and timely inspections are essential to ensure optimal performance and longevity. By following the guidelines outlined in this guide, users can achieve a secure and functional installation that meets safety standards. Von Duprin’s commitment to quality and customer-centric innovation ensures their products remain a trusted choice for panic door hardware. Whether for new installations or upgrades, the Von Duprin 99 Series offers a reliable solution for enhancing door security and accessibility in high-traffic or critical environments.